Cold forming involves creating finished parts from blanks with high-force operations that are carried out at room temperature. This process results in components that are harder, more dimensionally accurate, and more materially efficient than those made with other fabrication processes. At Dirksen Screw Products, provide comprehensive services that include material and blank sourcing, in-house toolmaking, manufacture of cold formed parts, and advanced quality control and inspection. We produce and deliver small- or large-volume orders with traceability data and other required documentation.

Learn about the precision components we supply for a range of applications including fuel systems, medical devices, motion control, power generation, safety systems, thermal management solutions, and more.

Direct Fuel Injection Components

Cold formed fuel injection components are stronger than machined parts and hot rolled components because of the hardening they undergo during manufacturing, which improves their innate strength. Cold formed parts are also more dimensionally accurate, ideal for complex assemblies in critical applications and any parts that undergo cyclic loading. Some of the direct fuel injection parts we supply are fuel rail adapters, injector sleeves, and nozzle housings for high-pressure applications.

Power Generation Hardware

We supply cold formed stainless steel and high-temperature power generation components. This manufacturing process results in consistent wall thickness, better structural integrity, and more reliable resistance to fatigue or temperature damage for these critical, heavy-duty parts. Examples include cooling connectors, generator internals, and turbine components that can resist corrosion.

Liquid Cooling System Connectors

Cold formed aluminum and copper alloys offer long-lasting performance in environments like data centers and telecommunications facilities. The cold forming process keeps the components structurally stable and dimensionally accurate without generating costly material waste. Common liquid cooling system components that Dirksen Screw Products supplies include:

  • Connectors.
  • Elbows.
  • Manifold fittings.
  • Thermal transfer parts.

Transmission and Suspension Shafts

We supply vehicle manufacturers with reliable parts for drivetrain shafts, steering linkages, and suspension systems. Cold formed parts outperform other options because the process preserves the internal grain structure of the metal material, maintaining its natural strength and fatigue resistance. The parts also become more dense due to hardening as a result of high-force forming, which means they can perform better during cyclic operations. Cold formed parts also have fewer internal voids and flaws, and our in-house grinding and heat treatment options can improve surface quality for smoother performance.

Medical-Grade Machined Components

We supply medical companies with precisely formed biocompatible metal components, including housings, implants, micro-valves, and pins. 316L and other medical grade alloys respond well to cold forming, resisting distortion and maintaining their innate strength. We also offer medical-grade electropolishing, polishing, and machining to meet surface finish requirements for different medical applications. All orders can include documentation to meet traceability and regulatory requirements.

Quick Connect and Coupling Solutions

Couplings and connectors need to offer a precise, tight fit that doesn’t fail or leak. Dirksen supplies cold formed fluid connectors, push-to-connect fittings, and threaded couplings that meet tight tolerances and have complex features or shapes. Cold formed products can also be produced with consistent wall thicknesses and intricate transition features with minimal machining. This supports long-lasting performance with fewer weak points throughout the part. We supply aluminum, brass, and stainless steel options.

High-Pressure Valve Components

Because cold forming processes minimize defects and leave metal materials dense, hard, and void-free, they are ideal for high-pressure valve components, including bodies, sears, stems, and internal components. Dirksen specializes in cold formed valve parts made from corrosion-resistant metals for a tight, long-lasting seal in adverse conditions. We also offer finishing and grinding to meet or exceed regulatory standards and mitigate the risk of buildup or contamination.

Steering System Components

Dirksen supplies steel and high-quality alloy components for steering system parts. These cold formed parts can handle high load cycles and torsion while maintaining alignment and structural integrity. Along with sourcing and machining, we can finish part surfaces to meet OEM requirements and ensure dynamic balance. Some of our most popular products for steering applications include couplers, shafts, and splines.

Airbag and Crash Safety Parts

We supply mounting brackets, housings, and sensor mounts to improve airbag and crash safety system operations. Cold formed parts lack weld cracks and seams, which improves strength, and we use high-performance alloys for long-lasting durability. We also maintain high standards of quality management and traceability during production and testing to comply with industry standards.

Cold Forming Services for Reliable Parts from Dirksen

Dirksen is a trusted supplier of cold formed parts, machining services, and secondary finishing services. From our Detroit, Michigan location, we provide customers from many different industries with high-volume orders of precision-made goods that power movement, maintain safety, and facilitate production in many applications. Contact us today to learn more about our capabilities, or request a quote to start your order.